Fjord Chair

PROJECT: Simple Comfort

DATE: fall 2024

MATERIALS: solid ash wood, Danish cord

DIMENSIONS: 23+1/2” wide, 21” deep, and 30” tall

SURFACE TREATMENT: clear plant-based wax-oil

EXHIBITION: Sheridan Craft and Design Best of Fall Term 2024

BRIEF

Design a comfortable wooden chair. Explore the notion of comfort and how a hard material such as wood can provide it.

CRITERIA

must be 100% wood (solid wood, plywood and veneer)
upholstery options (should you wish to use them) are limited to cane or Danish cord
must have a backrest
does not need to include armrests
must not only be comfortable for you, it must be universally comfortable for the maximum number of people

INTENT

Two of my favorite armchairs are: the classic Round Chair, designed by Hans Wegner in 1949; and the contemporary Hiroshima Armchair, designed by Naoto Fukasawa in 2008. They're both elegant, purposeful, and quiet.

Inspired by these two chairs, my goal was to make a low-back armchair for dining or conferencing; combining a tactile, vintage-looking woven seat, with contemporary forms.

Ideation sketches.

Digital sketch model in Autodesk Fusion.

1:4 scale sketch model.

Digital presentation model.

1:4 scale presentation model.

Full-scale ergonomic mock-up.

Revised digital model.

Revised ergonomics.

Full-scale aesthetic mock-up.

Laminated wood to form blocks for backrest and armrests.

Wood prepared to be laminated for front and back rails.

Curves drawn on paper, and then glued onto blocks.

Front and back rails roughly cut out on bandsaw.

Outer curves shaped on disk sander.

Inner curves shaped on spindle sander.

Made a jig for routing slots into rails.

Routed slots into side rails.

Layed out curves for front and back rails, using a drawing bow.

Roughly cut off curves on bandsaw.

Outer curves shaped on disk sander.

Inner curves shaped on spindle sander.

Slots routed into front and back rails.

Side rails cut to final length.

Front and back rails cut and shaped to final length.

Miters on backrest and armrests roughly cut on bandsaw.

Miters shaped to final angle on disk sander.

Backrest and armrest blocks made in Fusion, printed in full-scale.

Backrest and armrests printed in full-scale.

Blocks fitted on printouts taped to 3/4" particle board for flatness.

Layed out mortise locations on backrest and armrests.

Stacked various plywoods to set height for Festool mortiser.

Successfully mortised parts for floating tenons.

Used light table to trace blocks onto final shape printout.

Carefully glued printout onto underside of backrest and armrests.

Cut printout and separated assembly.

Drilled mortises into armrests at rake angles.

Turned, sanded to 180, and polished legs on lathe.

Made jig for routing mortises into legs.

Calculated mortise locations, layed out in Illustrator, and printed.

Taped printouts to legs.

Aligned mortise locations to jig.

Successfully mortised legs.

Setup for mortising front and back rails.

Successfully mortised all rails.

Slightly rounded over slots, using sandpaper and file.

Roughly rounded over front and back rails with rasp.

Rounded over side rails with table router.

Made jig for rounding out ends of rails on spindle sander.

Sanded all rails to 180 grit.

Legs cut to final length and angle.

Roughly cut armrests and backrest on bandsaw.

Tested fit of legs.

Scribed tenon shoulders to proper angle.

Angled shoulders cut with handsaw and chisel.

Side rails glued to legs.

Leg assembly glued together.

Backrest roughly shaped on machine sanders.

Armrests roughly cut to thickness on bandsaw.

Backrest and armrests glued together.

Back-arm rest shaped on machine sanders.

Underside of back-arm rest shaped on table router.

Armrests roughly sculpted with die grinder.

Finer sculpting done with rasps.

Sanded to 180-grit with orbital sander and hand sanding.

Glued top assembly to bottom assembly.

Applied Osmo Clear finish.

Realized traditional methods of weaving would not work for this.

Tried unorthodox symmetrical weave. Better but not acceptable.

Revised symmetrical weave.

Not perfect, but the best I could do for this chair.

Underside of seat.

Not bad for my first time weaving anything.

Overall, I'm quite happy with the chair. This is also my first time sculpting a continuous curve from one part to another, and I'm pretty happy with how that turned out. Early on in the project, I was worried that I would just be copying the Round Chair and Hiroshima Armchair. But after getting feedback on my ergonomic mock-up, I was glad I was able to come up with an armrest shape that would subtly differentiate my design from Wegner's and Fukasawa's. I think the shape of the armrests are congruous with the shape of the backrest, while creating an interesting transition between the two, while maintaining a continuous curve from elbow to elbow. The rush pattern also speaks well to the diagonal back-arm joints.

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